removing the body from a club car golf cart

Remove the floor push-in buttons near the shift side and the body buttons on the center plastic guard. Golf Cart Battery Light Troubleshooting (Step-By-Step Guide), Can Golf Carts Be Left Outside? These screws are usually located in the corners of the body. Gone Wild . Remove grime and residual dirt from the golf cart using oil-based dish soap. Here's a couple diagrams that show all the bolts and mounting points. Remove the engine and seat from the golf cart. I haven't seen any. Peel the backing paper and place the film in the desired position. Wow - don't even have to remove the top. Yeah true story, if my cart wasn't lifted I would have to use jack stands/car Ramps for sure. Removing the body of a golf cart is not a difficult task, but it does require a few tools and some care. The motor I just crawled underneath it and removed the stock motor and put in my plum quick motors. By using the content on this website, you agree to the terms outlined in this disclaimer. #clubcar #tempo #bodyswap More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3On this video I change the body on the Club Car Precedent to the New 2020 Club Car Tempo body. Reassemble the parts and reconnect the fuel line and air filter. 1-48 of over 1,000 results for "golf cart body kit" Results Price and other details may vary based on product size and color. Golf Cart Body Kits. The gasketed premium windshield follows the contour of the front body to better protect the driver and passenger from the elements while providing a clearer view. Any info would be appreciated. Fix the cable in place by tightening the nuts at the end of the cable. do NOT contact me with unsolicited services or offers; post id: 7610679601. posted: 2023-04-15 09:47. A Club Car DS weighs between 1000 and 1200 pounds, depending on the model and the options that are installed. These screws are located on the front of the vehicle, near the top. Check their shapes and test the flexibility. Slotted screwdriver 3/4-inch or 19mm socket Floor jack Internal retaining ring pliers or 90-degree C-Clip pliers The following steps can help you to remove the rear axle from your Club Car DS. Officially Licensed Ford Mustang Badging. $17.65. Sand it in smoothly and repaint if needed. You can give the plastic golf cart body a classic green or white paint. Brush off the sanding dust with a microfiber cloth. $1,14696. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. Loosen the bolts of the rear seat and take them off. A strap can . link to Callaway Epic Max Driver (Specs Guide). There is a yellow wire that goes over to the solenoid. Carbon-Fiber Styled Grill w/ Mustang "Pony" Emblem. Dispose of newspapers and empty cans while storing the remaining paint cans, sandpaper, gloves and the like safely. Source: diagrampoligon.blogspot.com. Regular Flex (Which Should You Choose?) Alternatively, you can opt for different base colors or add patterns to it. Web shop club car golf cart parts. (See Figure 1) 2. Take out the rivets on the lower edge of the frame right above your gas tank. Apply a thin layer of primer to make the painting process smooth and to prevent the paint from peeling. You can find a list of compatible bodies on the Club Car website. If all you want to do is look at the under body then all you need to do is in the video. . These screws are located on the bottom of the bumper. Haven't really found the detail I'm looking for. You probably wouldn't even need jackstands. I'm sorry I thought you said you got the bypass kit yes you will need to jump a blue and white I think together I don't remember the exact colors, Pretty sure it's blue and white black wire from charger receptacle needs to go direct to battery negative. For a better experience, please enable JavaScript in your browser before proceeding. There is no need to rub the wipe more than once in the same area. Paint the cart in a well-ventilated and protected area so that you arent affected by the paint fumes and the wind doesnt cause debris to stick on to the wet paint. Check the instructions on the paint to find out the ideal drying time. Take your time and you will see it's not that bad. Doing so is dangerous and could result in serious bodily harm. Acrylic spray paint is better than most types of plastic spray paints such as chalkboard, vinyl, enamel and lacquer. Your email address will not be published. Cleaning a Club Car golf cart gas tank. Remove the engine by un-attaching its straps and screws. Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored. $24.95. You will need the following tools to clean the gas tank of your Club Car golf cart. 4. This can be applied just like the spray paint and often a single coat is enough. Make sure that the governor and carburetor are seated with minimum slack and no tension. Drying of paint usually takes up to half an hour. There are a few ways to take the top off a golf cart. Use this information at your own risk. Plastic fusion spray paint is a good choice for smooth surfaces. Use an acrylic spray paint or plastic spray fusion paint to paint the cart. Barry starts by removing four bolts from the front of the dash, I need to paint a club-car golf cart. Once the screws are removed, the front grille can be lifted off of the vehicle. It makes it easier to slide the body back on. Rotate the governor arm in a counter-clockwise direction. Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. Safty first. 2. Drill the pop rivet near the forward-reverse handle. Or use a floor jack and a block of wood to jack up the rear. How To Prevent Your Car From Sliding On Ice. How do you remove the front body of a Club Car Precedent? Remove the three to four small bolts that hold the motor onto the differential. It is on one of the small connectors of the solenoid. It may not display this or other websites correctly. A long pry bar; An old towel; Air blow gun . A golf cart jack is a device that raises and lowers the golf cart. You can try the following options to repair cracks on a plastic golf cart body. Maintenance and service manual owner's. Web club car carryall 1700 pdf user manuals. Under NO circumstances should you attempt to fix your golf cart on your own. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. That means that I am awarded a small commission for purchases made through them, at no added cost for you. This is because acrylic paint has better adherence property. Allow the cart to air dry or dry in the sun completely. Scratch-resistant to ensure maximum visibility. Take some sealant in a cloth and rub it gently over the surfaces where the heat gun has been used. Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. Over All I'm pretty happy with the results!Clear Coat Spray Max More Quanity Less Money1 Can - https://amzn.to/2HzPT4B2 Can - https://amzn.to/3jsKFoy4 Can - https://amzn.to/3jpJLZX (What I bought)6 Can - https://amzn.to/3otlyp0Want The Power \u0026 Range of Lithium? Club Car Golf Cart - $8,600 . Most users bypass the OBC and go with an aftermarket charger at some point since the OBC are common failure points. Web 2001 club car ds 48v lifted golf cart w/ new batteries for sale in . . Second, you need to remove the old body and install the new one. Now you can impress. This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. Do It Yourself prices on Golf Cart Parts and Accessories! Adhere to the drying time specified on the paint can, between two coats. Turn the shut-off valve to off. Slowly take the gas tank out of position. Pour gas tank cleaner, degreaser, and water into the tank using the hose in a balanced level as indicated on the cleaners bottles and directions. 4. Navitas Club Car Ds/Precedent 600. Put your movement switch in the neutral and service positions. Paint the cart using acrylic or plastic-fusion paint. Diode To install the new body, you will need to place it in position and secure it with the four screws. I'm doing a customization and rebuild project on a 1998 Club Car DS that I bought and I'd like to either replace the body, or at least remove it for painting and to clean up the frame. Finally, reattach the screws to the bottom of the Club Car. I just plugged the fried OBC back in and the cart works great. The thick polycarbonate and quality design ensure a rattle-free ride. Remove seat bottom from cart by lifting off of cart. Visit the Revenge Golf Cart Parts & Accessories Store. Thanks again everyone. Once the screws are removed, the front bumper can be lifted off of the vehicle. Take the front seat off followed by the charging receptacle. However, its worth noting that they are more toxic. Let it sit for a minute and then wipe it off. Here's a couple diagrams that show all the bolts and mounting points. removing the body from a club car golf cart CLUBRALLY Brake Block Mounting Set with Screw Nut for Club Car DS Carryall Golf. i have already paid for my lessons so why should the next guy. Free shipping. It may not display this or other websites correctly. Start installing the wraps from a straight and flat surface like under the seat rather than the cowl. Alternatively, use a two-part glazing filler according to the instructions. The OBC is used to tell your Club Car supplied charger when to turn on and off. 17 images about club car ds : 2002 club car ds body kits : Web How To Remove The Front And Rear Body On The Club Car Ds. Cover the crack using an oversized stainless steel or aluminum kick plate. 3. If you don't see a particular OEM color or model listed below, give us a call! Please check out our other videos for the remaining videos. Also, look for the leak springs and . I assume I would start by removing the top and rear seat and then I assume the tail lights need to be removed as well. Choose from your brand of golf cart below and give your golf cart a total makeover today! It needs to go from the solenoid to B- on the controller. Install new seat back using (2) of the 1 " screws with a 3/8" wrench of socket. Club Car DS Replacement Body & Parts Club Car Precedent Replacement Body & Parts Custom Club Car Body Kits Club Car Fender Flares Club Car Body Sort by: The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. The pump helps in evening out scratches. It has the holes for the pedals and everything. *Disclaimer: This video description contains affiliate links. Do I just let the other wires which were attached to the OBC just hang there or are they supposed to go somewhere? It is on one of the small connectors of the solenoid. Remove the two bolts on the rear seat area of the cart. Golf Cart Repair and Golf Cart Troubleshooting Q&A. Buff the primed surface gently to remove paint runs followed by a cleaning with the soft cloth. Custom 12-inch Aluminum SVT Wheels. I can't thank you enough. I believe there was some trick photography involved. These screws are located on the front of the vehicle, near the top. These bolts are usually located in the corners of the chassis. Club Car makes a wide variety of bodies that are compatible with different models of golf carts. Club Car stopped using the OBC in 2014-15ish. Once the screws are removed, you can lift the body off the frame. Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. Carefully loosen the screws on the straps holding the tank on the cart. Required fields are marked *. 3. Take out the fuel filter inside the tank. I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. Use a microfiber cloth to spread the dish-wash soap uniformly, both inside and outside the cart. Madjax Storm Body Kit for EZGO TXT Golf Cart 6 $1,57999 - $1,79995 Madjax Alpha Body Kit for Club Car Precedent, Tempo, and Onward Golf Cart | Body Kit with Ultimate Plus Light Kit | Street Style (Red) 2 $1,23999 4. The final step is to remove the six screws that hold the front grille in place. You can follow the steps below to remove a Yamaha G16 golf cart body. I removed it. Using a 10mm socket, remove (2) bolts from existing seat back on golf cart. I appreciate the info and maybe when I take mine apart, I'll get some good pics and post them for the other rookies like myself. Wipe the cart dry thoroughly using a soft microfiber cloth so that no lint is left behind. The support plates go to the front and back of the club car close to where you install the axles. Use an acrylic spray paint or plastic spray fusion paint to paint the cart. "WOW" is all I can say. If that drawing does come from a diagram, can you link the parts diagram that references all of the hardware sizes? Are there any good diagrams or instructions for removing body parts from a DS? To clean a golf cart carburetor, remove the cover, air filter, fuel line, and float bowl. Related Products Red Hawk Club Car Precedent Golf Cart Rubber Floor Mat SKU: ACC-0153 Remove the 9/16 bolts using the appropriate socket on the roof and take the top off. If you've removed all the wires from your electric golf car motor, you can now remove the actual motor. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. These diagrams are more than I ever could have guessed to get. Add some mineral spirits or ethanol to the fuel to allow the fuel to break down. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. Free shipping. You must log in or register to reply here. Locate the knob at the bottom of the tank and unscrew it. 1. Matching Vinyl Upholstered Seats. Thanks again!!! Taking the controller out is a pain in the ***. Golf Cart Repair and Golf Cart Troubleshooting Q&A. The Callaway Epic Max Driver is a respected driver that came out in 2021. Finishing up. It's pretty easy to remove a Club Car Body. Professional IPL laser epilator women laser hair removal female pulsed light ele. Put a little bit of vinegar into a spray bottle. Paint Society 5.5M views 2 years ago 10 EASY Steps to Powder Coating at Home BleepinJeep 287K views New 6" Lift, Wheels, Tires and Windshield Install TWA. Wash the area with water from a hose to get a spraying action. Remove the masking tape and plastic bags from the covered areas. Available in 48v AC Drive Electric or Gas Models. Remove the seat hinges using the drill to get the body off the golf cart. Taking motors out is cake. Remove hinge clips from bottom . Disconnect pack positive and pack negative connections. YIXIN Heated Steering Wheel Cover, 12V Heated Car Steering . You are using an out of date browser. Custom Formed, Hand-Laid Fiberglass Front and Rear Body. 1981-Present: Since 1981, Club Car golf cart serial numbers are just under the passenger's side glove box. How to Repair Cracks in a Plastic Golf Cart Body, How to Remove the Body on a EZGO Golf Cart, How to Remove the Body on a Club Car Precedent Golf Cart, How to Remove the body on a Yamaha G16 Golf Cart, How to Easily Remove a EZGO Golf Cart Motor (STEPS), How to Remove EZGO/Yamaha Golf Cart Flywheel (STEPS), How to Remove Stuck Brake Drums on a Golf Cart (STEPS), Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART). I will most likely just leave it there. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body kit exchange. Tips for Painting a Golf Cart. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. Remember, clutch removal is merely impossible unless you select the right clutch puller. The third way to take the top off a golf cart is to use a golf cart lift kit. Put a rag over the opening of the gas tank to prevent any spilling that may occur when you attempt the siphoning process to remove the fuel from your tank before taking it off your cart. Make sure the body is aligned correctly before tightening the screws. Web get the best deals for club car ds body at ebay.com. Drying can take a long time in humid areas. No problem, your welcome. If the springs are not flexible and damaged, then remove those springs with a screwdriver's help. How to Remove the Body of a Club Car Precedent Golf Cart (Part 1), Club Car Precedent Factory Style Body Kits, Steering Wheel Columns - Parts & Accessories, Solid State Controls - Switches & Sensors. Lift the seat and remove it from the cart. 0:00 / 13:38 How To Install Club Car Tempo Body | How to Remove & Install Club Car Precedent Golf Cart Body Fentertainment 90.8K subscribers Subscribe 170 24K views 2 years ago. A golf cart lift is a device that raises and lowers the golf cart. But if you actually want to do any work like remove the motor or work on the suspension it is a lot more involved than that video. I was going to say it does look as easy as I thought it might be, but it actually looks easier than I thought. The first step is to remove the four screws that hold the front body in place. Remove the screws and front washers and lift the front trim off. Spray and scrub the inside with a cleaner and a brush. Just purchased a used cart and would like to remove the previous owners names. Golf cart steering wheel removal June 16, 2021 Pro row 784 17K views 1 year ago How To Make Your Slow Golf Cart Faster | Plum Quick Motors Rattlesnake | Club Car DS Series Build. . Wanna Also Save Money?Click Here - https://bigbattery.com/?ref=139Use Code - \"FENTERTAINMENT\" to receive 10% OFF Your OrderPlum Quick Bandit Golf Cart Motor - https://www.youtube.com/watch?v=2pQ0DrBjmyMAllsports Lift \u0026 Trex Wheels - https://www.youtube.com/watch?v=qhINaBcJUmsNavitas TSX3.0 600Amp Controller - https://www.youtube.com/watch?v=C3xpHh_jByg\u0026t=48 - 12 Volt DC Converter - https://www.youtube.com/watch?v=P-6Q-0hFB8YBazooka Party Bar Review \u0026 Install - https://www.youtube.com/watch?v=ZfjY0LjsGoc . . The jack has a hand crank that you use to raise and lower the golf cart. How to remove governor on a Club Car golf cart turdpike 2.58K subscribers 558 588K views 10 years ago Brief description on how to bypass the governor on Club Cars. Clean the surface to be restored using a strong detergent followed by a final wipe with a window cleaner. Thanks HotRodCarts Cartaholic May 20, 2017 #4 No problem. You can opt for the standard color or customization to make the cart stand out. Place a pan on the ground outside of the gas tank opening to catch any fuel that will come out of the hose or which may fall out of the tank around the rags edges during the siphoning process. Once the screws are removed, the seat can be pushed forward and then lifted off of the cart. Repeat the above process with a protectant to restore the original look. $7.00. These screws are located on the front of the vehicle, near the bottom. Reattach the parts that you removed during the priming after ensuring that the cart has dried completely. The adhesion on the back helps in getting the wrap stuck properly on the surface of the cart. The lift has a hand crank that you use to raise and lower the golf cart. That doesn't mean there isn't one though. $17.95. Club Car DS Rear Axle Removal You will need the following tools to remove the rear axle from a Club Car DS. Dismantle removable parts like bumpers, roof, trim and parts of the frame that don't require painting. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. orders are taking longer than normal. I hope someone out there has a simple solution to removing the name decals from a golf cart. What Kind of Paint Do You Use on a Golf Cart? Performance Plus Carts Club Car Ds Golf Cart All. Thanks for the compliment on the site. Let us know if you have any questions. You can also email us at Support@GolfCartGarage.com. Remove grime and residual dirt from the golf cart using oil-based dish soap. Learn More About the Special Deals First! Aside from the windshield bolts, its basically the front bumper, and a handful of small nuts on the cowl trim. All Rights Reserved. However, golf carts Hi there. Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. JavaScript is disabled. Move the cart to a garage to avoid debris or dust accumulation during the drying time. JavaScript is disabled. The body is some type of plastic along with the roof. Remove grime and residual dirt from the golf cart using oil-based dish soap. selector panel. These screws are usually located in the corners of the windshield. Remove the 7/16 bolts at the back of the cart. the primary seat is removed and four more bolts are loosened, allowing Barry to I show how to remove the stock body along with installing a different body. Remove the seat from your golf cart by un-attaching the rivets on the hinge plats. Remove the rear end from the golf cart. That looked to easy. Once the screws are removed, the body can be pulled off of the cart. Lift existing seat back off of cart. Pull the tank out of the cart. followed by removal of all the trim. Lift the body from the hinges and take it off the cart from the front. Fiberglass golf carts often have a white or beige body. Remove the tires and wheels. Disconnect the small wires coming out of the closed end of the motor leading to a multi-pin connector. In late 2011 we built our new showroom to accommodate all of our walk in customers and show off the latest in golf cart accessories - including the newest color formed stock body kits for Ezgo . Alternatively, if the crack is not on the gel coat but the cart body, you will have to paint it with a resin/hardener mix. Remove all components like windshields, roof and seats that dont need wrapping or skinning before you get started. Apply a couple of coats of a sealant or clear topcoat sealer with half an hour drying time between each coat. Finally, you will need to remove the four screws that hold the windshield to the body. Consider using two-part epoxies for plastics as another option. Page 22 BODY AND TRIM Front Body TYPICAL 4 PLACES TYPICAL 5 PLACES TYPICAL 5 PLACES Figure 4-1 Front Body Page 4-4 2004 Precedent IQ System Golf Car Maintenance and Service Manual. First, you need to find a body that is compatible with your Club Car. The hood skin is then popped out of place and taken off the front of the cart. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. . Consider using an air compressor on tight areas if needed. Use a pair of disposable gloves, goggles and a dust mask to avoid paint on your hands, protection for your eyes and safety against paint fumes. Put cart in reverse. You might need an extra coat if youre planning to give your dark colored cart a light color. Take out the fuel filter inside the tank. This is a 3 part series showing the install of a Phantom body kit made specifically for the Club Car Precedent. Join Date: Jul 2014. Can anyone help? kit exchange. That means that I am awarded a small commission for purchases made through them, at no added cost for you. Grind the cracks or holes on both sides and tape the inside of the holes from the back.

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