high pressure o-ring material

Being nearly as inert as Teflon, Kalrez is one of the best options for chemical processing, oil and gas, and semiconductor manufacturing.. PTFE yields some of the toughest O-rings on the market with an outstanding temperature range of -300 to 450F. Resistant to: Petroleum base oils and fluids, some phosphate ester base fluids, silicone and silicate ester base lubricants, acids and halogenated hydrocarbons. Contact us to learn more or speak to our seal specialists. Hydrogenated Nitrile HNBR O-Rings Material, O-Ring Rubber Chemical Compatibility Guide. hpop kit powerstroke 3l pressure pump oil ring ford alliant seal The more internal pressure is applied to this join, the more the o-ring is distorted inside its groove, which can improve its overall sealing force up to a point - but beyond a certain pressure, or under more dynamic workloads, this can cause failure of the seal. This highly versatile O-ring material is used in various applications including medical devices, automotive, household appliances, and more. The available seal types vary, although NBR(nitrile rubber) andFKM (Fluorocarbon / Viton), EPDMrubber, andPTFEare []. High tensile strength and thermal resistance enhance its utility in the aerospace and automotive industries. Has an operating temperature of -45 to 225F (-43 to 107C) and a durometer of 40-90 durometer. View theCommon O-Ring Materials PDFfor an overview of material specifications. Compare to Kalrez 0040, Higher temperature AED, resistance to Sour gas and associated chemicals and steam Compare to Kalrez 7090, Kalrez 3018 and Chemraz 510. Most elastomeric seals are designed to operate to about 1,500 PSI. Nitrile rubber o-rings are a tough and fairly robust type of seal that holds up well in physically demanding roles. Under pressure, the o-ring will shift in its groove towards the lower-pressure side of the seal, forcing it more and more tightly against the inner and outer walls of the gland created between two components. Furthermore, they have low gas permeability and low absorption. Learn how your comment data is processed. We stock a wide variety of seals that are available the same day, Ace Seal & Rubber | 23 Las Colinas Lane, Suite 112 | San Jose, California 95119 A synthetic rubber with excellent weather resistance and good heat and abrasion resistance.

nbr rubber grommets 1mm Cycling pressure can cause an o-ring to be repeatedly pushed against the clearance gap causing damage and sealing failures. The chart shows generally recommended pressure to clearance, gap of o-ring durometer with and without backup rings at typical room temperature. As such, nitrile/Buna-N O-rings are the ideal choice for automotive, aerospace, and marine fueling. There are FDA, USP Class VI, Nuclear Grades and compounds that meet AMS, Mil standards as well as other specifications. Silicone and Kalrez O-ring materials are also widely used, especially in high temperature applications. O-ring rubber seals are available in a very wide range of gasket and o-ring types, including natural rubber as well as a large array of other elastomer and compound products. We stock all major compounds including Buna (Nitrile), Viton (FKM), EPDM, Silicone, Teflon, Aflas, etc. torique hnbr robinet yosoo 270pc proof We offer a wide variety of high-pressure O-ring materials. They offer little shear resistance or tensile strength, although silicone seals made from compound grades with much better tear resistance than standard silicones are often offered by manufacturers. Nosotros tambin. In high pressure applications, the right O-ring is critical to prevent seal failure, we will work with you to help you find the perfect high pressure O-ring to fit your application. Common elastomers for use in aerospace-type applications include nitriles, ethylene-propylene, fluorosilicones and more. Use one of the links below to view our top ranges of O-rings on the RS website, Freudenberg Sealing Technologies Simrit Seals, For general enquiries: 03457 201201 (standard rate line), Raspberry Pi, Arduino & Development Tools, Engineering Materials & Industrial Hardware, Development Tools & Single Board Computers, Industrial Push Buttons, Pilot Lights & Control Stations, Pneumatic Counters, Logic Controllers & Timers, Electronics Cleaners & Protective Coatings, Electronics Components, Power & Connectors, Everything You Need To Know About O-Rings And Seals. As noted above, youd use an o-ring very similarly to the way youd use any other type of gasket: the elastomer-based circular cross-section sits in a specially engineered groove (the geometry of which is fairly universal), where it becomes compressed between two or more parts once theyre assembled and interlocked. Don't see what you need?We can make nearly any size and material. In addition to the standard torus-shaped o-rings that are familiar worldwide, theyre also produced in other shapes (square-cut, x-shaped, quad rings, etc) for more specific applications as and when required. These O-rings can be used with or without backup rings. Whereas other rubbers often react with fuel and oil, nitrile is resistant to these substances, as well as many diluted acids and alkalines. As an authorized Parker distributor in addition to standard O-ring materials mentioned above, The Hope Group also offers custom seals that are designed exclusively for your specific application. If you still have questions about after reviewing this material selection guide, we encourage you to contact our team at Arizona Sealing Devices, or browse our selection of O-rings. Excellent high pressure and explosive decompression resistance. As a general rule, the lower the clearance, the higher the pressures the o-ring can tolerate before being extruded. Silicone O-rings have many outstanding properties, including excellent flexibility and fatigue life, strong ozone, and UV radiation resistance. Silicone materials have excellent thermal stability in extreme low and high temperature environments. A type of saturated rubber material that offers good stability in extreme temperatures and resists fuels, oils, solvents, chemicals, and more. PTFE O-rings are compatible with the widest range of chemicals, such as acetone, isopropyl, methyl, etc. If you would like more information about o-rings and/or backup rings in regards to your high-pressure application, please give us a call at 832-448-5550 or submit a contact form with your specifications. At 50% or more it becomes a high nitrile product, intended for use in hydrocarbon applications, while below 18% is considered low nitrile for use in very low-temperature systems. However, as a rough guide to o-ring temperature rating and use limits, some of the more popular materials on sale generally operate within the following sorts of temperature ranges: Hydrogenated nitrile: anywhere from -45 C to 150 C, Polyacrylate: anywhere from -25 C to 175 C, Ethylene-propylene: anywhere from -50 C to 135 C, Chloroprene: anywhere from -40 C to 120 C, Butyl (petroleum compound): anywhere from -55 C to 205 C, Fluorosilicone: anywhere from -60 C to 205 C, Fluorocarbon: anywhere from -25 C to 205 C. High-pressure resistance is a common requirement of industrial o-rings, along with reliable performance in high temperature and dynamic environments. However, ethylene propylene has largely supplanted butyl due to its enhanced durability.

After Hours Service. Has an operating temperature of -20F to 400F (-29C to 204C) and a hardness range of 50-95 durometer. They were first brought to market way back at the dawn of the 20th century - and yet, for all their absolute simplicity and the very basic nature of the role they perform, theyre still incredibly widely used today. Viton o-rings are a popular alternative to the widely-used nitrile seals. Temperature Range: Standards -15F to +400F, but some Parker FKM Viton compounds can tolerate temperatures down to 65F and up to +450F. Silicone rubber compounds typically offer very good resistance to ozone, acids, water, and decent resistance to weathering and heat, making them great for outdoor applications. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); [] to select a sealing material that stands up to the demands of media flowing through the valve. Abrasion and tear resistance may also be of importance, especially in dynamic applications or when abrasive substances are involved. HNBR compounds also have excellent abrasion, wear, and compression set resistance. Nitrile o-rings are a popular type of rubber seal gasket thats used in a wide range of applications and environments - theyre broadly seen as a general-purpose o-ring type, with reasonably resistant sealing properties against water, gasoline, petroleum oils, crude oil, propane and some hydraulic fluids. O-rings are very commonly found in pumps, cylinders, connectors and valves, helping to seal joins between separate parts and prevent leaking of fluids and gases. These materials offer excellent chemcial and high temperature resistance. A synthetic rubber material that is non-reactive, stable, and provides excellent resistance to heat, cold, UV and ozone exposure, and fungal growth. A synthetic rubber with excellent oil resistance and fair to good chemical resistance. They are used to prevent gas and fluid leaks in static and dynamic applications and are manufactured from various types of elastomers. Ethylene propylene is often used outdoors where weather resistance is a concern, as well as in automotive cooling and brake systems. This is less of a concern for o-rings used in static applications, as the only stress force theyll be under is usually compression (to which they tend to be fairly resilient). Silicone o-rings are very much a gasket/sealant industry standard today. GIVE US A TRY, TYPICALLY ANSWERED WITHIN A FEW HOURS. If you still have questions about after reviewing this material selection guide, we encourage you to, PTFE yields some of the toughest O-rings on the market with an outstanding temperature range of -300 to 450F. Even the specific type of oils or chemicals being used in your application determine O-ring material compatibility. In this section, well take a quick look at the various different o-ring material types. Weve also worked with satisfied customers from virtually every industry, developing a nuanced understanding of the practical limitations of different sealing applications. For more advice and information on suitable products to use as engine o-rings, feel free to contact our customer service team through the support pages on our site. Since 1980, our solutions have delivered reliable, long-lasting success for customers worldwide. However, fluorosilicone is not a good choice for dynamic sealing of any kind due to its low strength and limited abrasion-resistance.. Butyl is the classic choice for vacuum-sealing, providing extremely low permeability to gases. Fax: 832-448-5551 This material is ideal for static sealing applications and is widely used by the aerospace industry. Generally Polyurethanes have excellent wear and abrasion resistance, good weathering resistance, and moderate resistance to oils and lubricants depending on formulation. Seal professionals value Buna-Nitrile elastomer for competitive price and excellent resistance properties to petroleum-based oils and fuels, silicone greases, hydraulic fluids, water, and alcohols. Primary considerations for O-ring material selection include chemical compatibility, applicationtemperature compatibility, sealing pressure,durometer, size and cost. Due to its shock-absorbing properties and chemical resistance, butyl is also used in hydraulics applicationsespecially those that use synthetic lubricants. High pressure o-rings backup rings and seals require the right selection of material properties product configuration and groove design with the smallest clearance gap possible for optimal performance life. However, the best choice will always depend on the consideration of other environmental or application factors. Nevertheless, experts do not recommend EPDM compounds for gasoline, petroleum oil and grease, and hydrocarbon environments. As a result, our clients return to us again and again for guidance and reliable elastomer products. Chemical and High Temperature O-Ring Preformance. They provide excellent and robust sealing properties in static applications but are often unsuitable for dynamic environments; metal o-rings are best when used as standard gaskets. Named for their standard circular shape, O-rings are versatile elastomer gaskets that form a tight seal between two mechanical components. Predictive Maintenance: Avoiding Unplanned Downtime with Industrial IoT, 2022, The Hope Group. A modern alternative to butyl, ethylene propylene exhibits low gas permeability alongside excellent heat, weather, and ozone resistance. Static and dynamic O-ring seal design differs in a few key ways. International O-Ring Size Cross Reference Table, backup rings providing added extrusion resistance. Because there are so many different sizes and gauges of o-ring distributed throughout most aircraft engines and systems, most sales for aerospace and aeronautics are through bulk orders of multi-size o-ring kits. The wider the clearance, the higher the probability for the o-ring to be extruded. For a high-pressure seal to work to optimal levels, o-ring design and manufacture again depends on choosing specific materials for better performance under specific conditions. We offer the largest inventory of specialty and standard sealing solutions backed by best-in-class technology, service and support. Despite the abovementioned characteristics, experts do not recommend silicone O-rings for dynamic applications. GLT Type FKM with wider temperature range for explosive decompression, Norsok and Nace tested. 150 E Alamo Drive, Suite 4 The properties of neoprene make it well suited for a variety of sealing applications, including air conditioning and refrigeration. Polytetrafluoroethylene (PTFE) O-rings are designed to be used in harsh environments with temperatures ranging from -450F to 600F. Securing the best choice in any given scenario will generally be a balancing act between the specific operating temperature needed, and the most economical material option at that performance point. We provide O-rings for industries ranging from oil and gas to aerospace and offer both standard and custom options. Has an operating temperature range of -75 to 450F (-60C to 232C) with a harness range of 30-80 durometer. Fluorosilicone materials are mechanically similar to Silicone (VMQ) but offer increased resistance to fuels and mineral oil at the cost of decreased high temperature resistance. Resistance to petroleum oils, acids, silicone fluids is good, and Viton is highly resistant to oxidation, UV damage, fungus, ozone, oils, and petroleum-based lubricants.

Ace Seal offers a broad range of O-ring materials in different colors and sizes to meet your sealing application requirements. Millable polyurethane is resistant to high-pressure hydraulic fluids, abrasion, oil, grease, cracking, and many chemicals. This material is used in applications that involve repeated or prolonged contact with hydrocarbons and/or highly corrosive fluids, or those that encounter a wide range of temperatures. There are several strategies that can be used to allow the o-ring to seal at higher pressures. Other material options include Aflas, Kalrez, Chemraz, vegetable fiber, PTFE, and much more. Hablas espaol?

Due to many applications, there is also a wide variety of O-ring material choices available. The experts at Arizona Sealing can help. We take care of any functional requirements, gland limitations, installation improvements, etc. All rights reserved. OurMaterial Properties Comparison Chartalso provides useful information on chemical resistance, heat resistance and other factors that aid in the O-ring material selection process. Contact Rocket Seals today to learn how we can partner with you to find the correct high pressure O-ring for your application. The trade-off is that PTFE is difficult to install, having very limited elastic memory and poor tear resistance. Its other benefits include resistance to ozone and sunlight, as well as good shock-dampening capabilities. Arizona Sealing Devices, Inc. At higher pressures and larger clearance gaps, the o-ring material must have enough strength to resist extruding into the clearance gap. Typical operating ratings on most UK silicone o-ring kits and products run anywhere from about -50 c to 200 c. Fluorocarbon o-rings are a subgroup of elastomer seals usually known as Viton, as detailed in a separate section above. Standard silicone o-ring temperature range is generally quite wide, from very low to reasonably high. The only drawback to a high durometer is the decreased squeeze of the o-ring. Their name, as implied, simply refers to a classic doughnut or torus shape, and they exist purely to create a better, more leak-proof seal between two other components, with the aim usually being to prevent the unwanted escape of gases or liquids. Need a compound not shown here or not sure what is best for your application. Its important to get the balance right between o-ring material, size and working environment in order to fulfil the role you need it to perform. High-temperature sealing o-rings are, as the name implies, designed to withstand extreme heat while continuing to provide a reliable seal between two surfaces or components. Rocket Seals distributes high pressure O-rings manufactured in standard inch and metric sizes as well as custom configurations. Despite their similar compositions, elastomers each have variations in their chemical and mechanical properties that influence how they perform at a given sealing task. Fluorosilicone is a saturated rubber with excellent extreme-temperature stability, making it a popular material in aerospace applications. This makes them ideal for demanding industries and environments such as oil and gas refineries, chemical processing, or any other scenario where a high-temperature seal is required, such as performance transport applications like turbo engines and aerospace engineering. Some materials perform well in chemical or high heat applications where others may deteriorate under harsh operating conditions. Carbon dioxide often presents an issue for many types of o-rings, as softer materials have a tendency to absorb the gas over time and swell up. Nitrile rubber materials are the most commonly used general purpose o-ring material because of relative low cost, good mechanical properties, and performance with many basic oils, fuels, and lubricants. Like their fellow elastomers, theyre widely used in many industries where theyre prized for excellent abrasion and tear resistance, suitability for use with some solvents, and for being considerably cheaper than fluoroelastomers. Compare o-ring material properties to find and buy the best o-rings compatible with your application environment. Offered in three resin options with temperature resistance up to 392-572F/200-300C. All of the above elastomer families as well as those specials not listed are available in many specialty formulations. Perfluoroelastomers (FFKM, Kalrez, Markez, Chemraz) deliver ultimate chemcial and high temperature resistance, but with a very high cost relative to traditional rubber elastomer sealing materials. They also have improved resistance to amine-based oil protectants. Copyright 2022 Marco Rubber and Plastics. A static O-ring is any o-ring designed to contact with two or more surfaces that do not move relative to one another, whereas a dynamic O-ring is one that helps form a seal between moving parts. Ace Seal provides various O-ring material sizes and types to meet the needs of any sealing application. Global O-Ring and Seal, LLC is a master distributor of O-Rings, Backup Rings, X-Rings, Cord Stock, and related seals, servicing industrial distributors worldwide. Checkout Taking all these parameters into consideration will help you determine which O-ring material choice is best suited for your application. Its also important that the components being joined together in a dynamic environment are carefully designed and finished, such that they will not abrade, shear and eventually destroy the O-ring positioned between them. Neoprene O-rings have a relatively low compression set, good resilience, abrasion, and are flex cracking resistant. Which O-ring material is right for my application? Specialty FKM types and formulations are available for improved low temperature and chemical resistance as well as colors, durometer hardness, food and medical grade, high pressure and explosive decompression resistance. They are the first choice for clean applications and are particularly popular in the semiconductor industry. Most o-rings are designed to operate at pressures up to 1,500 psi with an extrusion clearance gap of less than .04". Abrasion and extrusion resistant materials should be considered as well as smaller clearence gaps, backup rings or metal spring energized PTFE seals for pressure cycling applications. An elastomer with excellent abrasion resistance and weather resistance, and good oil resistance. Terms & Conditions. Theyre commonly used due to the inherent resilience of stainless steel o-rings, which means seals can spring back promptly once pressure is reduced. Parkers Buna-N compound, which ranges from 70 to 90 durometer hardness nitrile, withstands temperatures from -30F up to 250F which includes compounds N0674.

High-durometer o-rings are better suited for higher pressures and are more resistant to extrusion. If high pressure is coming from one direction, a single backup ring should suffice when placed on the low-pressure side within the gland. Perfluoroelastomers (FFKM) are an extension of the Fluorocarbon FKM elastomers extending the compatibilities of the FKM while at the same time extending the upper temperature limits of the materials while compromising the lower temp limits. Lets look at some of them below: Resistant to: Water, Petroleum Oils & Fluids, and Hydraulic Fluids, Not recommended for:Phosphate ester base hydraulic fluids, automotive brake fluids, ketones, strong acids, ozone, freons, halogenatedhydrocarbons, and methanol, Temperature Range: -40 to +250F, although thats an average for the lower and upper tolerances for the various nitrile butadiene rubber (NBR) compounds manufactured by Parker. Whether you need high temperature o-rings, low temperature o-rings, high pressure o-rings, or o-rings with excellent chemical resistance, allorings.com accesses the worlds largest inventory network of high performance o-rings. Metal O-rings are typically created from tubing, which very often contains stainless steel. We carry a full range of AS568 standard sizes, as well as metric sizes and O-Ring cord stock. With a diversified network of contract manufacturers, the o-rings you need are ready to ship today. This means theres a fairly uniform mechanical stress placed on all contacting surfaces of an o-ring. Theyre used with static, dynamic, hydraulic and pneumatic components, making them an especially versatile solution to a very widespread engineering issue. Learn about high pressure o-ring groove design and clearance gap considerations. A family of perfluoroelastomer compounds that provides excellent chemical, heat, oil and abrasion resistance. An engine o-ring, especially one used in high performance or turbo engines, is a good example of a product that has to be rugged enough in design and material construction to handle various challenging requirements of temperature, pressure and chemical compatibility. When picking the right O-ring for your specific application, there are many factors to consider. These characteristics make it one of the most versatile elastomers for O-ring seals.

While all o-rings require some degree of lubrication in order to perform to optimal levels, dynamic o-rings require heavier and more frequent lubrication (as well as more regular checking, maintenance and replacement) than static versions. Houston TX, 77032 Resistant to Freon and ammonia, neoprene is also a good choice for sealing refrigerators. Resistant to: Extreme cold, steam, hot water, sunlight and UV, dilute acids, ketones, alkalis, Not recommended for:Petroleum base oils and di-ester base lubricants, Hardness Range:40 to 90 durometers Shore A. Neoprene is a general-purpose elastomer with moderate resistance properties to petroleum oils and weather (ozone, sunlight, UV, and oxygen). View site-wide list of registered trademarks. Available in standard black or brown 75 durometer, with custom colors available. My Account However, Aflas should not be used in direct contact with automotive fuels because it swells more than comparable elastomers. Like standard nitrile, hydrogenated nitrile should not be used with ethers, esters, ketones, and chlorinated hydrocarbons. In this section, well look a little more closely at what o-rings do, and some of the applications that theyre very often used for. Silicone rubber also holds up to weather, ozone, and acid exposure, although its low abrasion resistance limits its utility to static sealing applications. The latter property also means that PTFE should be limited to static loads or slow dynamic loads. Like nitrile, hydrogenated nitrile has excellent thermal properties, sealing at temperatures from -85F to 350F. FFKMs are the cleanest/purest compounds available on the market. If you dont see the material you need listed, let us know! For more information on o-ring groove design, click here. Here are the materials we use most frequently: Among the most common elastomers used in O-ring manufacturing, Nitrile is a synthetic rubber unique for its chemical resistance properties. We Will Open at 8 am CST on Monday. O-rings function on the principle that even pressure placed on the (more or less incompressible) o-ring material creates predictable deformation patterns around the perimeter of the gasket in its groove. In this guide, well look at some of the more common types of o-ring seals on the market, and discuss where and when to use them. Typical applications include fuel cap gaskets, fuel system o-rings, and valve cover seals. Website Design and Development by Amplify Industrial Marketing + Guidance. Arizona Sealing Devices, Inc. has extensive experience with all of these elastomers, and we take pride in matching our clients to the materials that will suit them best over time. As such, theyre considered an extreme performance o-ring sealing solution, designed to offer optimal reliability under, especially tough conditions. As weve seen in some of the above sections, there are many different o-ring materials in widespread use, and picking the right sort for the precise task in question is very important if you want it to perform reliably over time. In very basic terms, o-ring seals work by sitting in a groove or channel between two surfaces/components that are going to be mated or pushed together. The o-ring manufacturing process is relatively straightforward, and the specifics of any given o-ring design and production run generally take into account required quality, quantity, application environment, cost-effectiveness, chemical and pressure compatibility, longevity and lubrication requirements. Like nitrile, it is popular in oil, aerospace, and general industrial environments. Most popular elastomer O-ring material. Website Design and Development by Amplify Industrial Marketing + Guidance. Therefore, manufacturers, including Parker, solve this problem by mixing PTFE material with various fillers to provide users with more flexibility.

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