boat decking material

2022.07.31
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boat decking material

Do this for each section you want to cover, take a few digital pictures of the templates in place along the way, and you're all set. After harvesting, the timber is impregnated with resin, before being dried in a curing process to ensure the resin is locked in at a molecular level. It has a similar appearance to teak and can be worked in the same way, but has an expected lifespan of 50 years. VAT). texture seamless wood decking planks textures deck cladding plank tiles photoshop sketchuptexture architecture 3d Marinedeck claims that its decking is popular among younger boaters. Unfortunately, a ban on importing this illegal timber into the EU hasnt stopped the trade, as evidenced by court cases in countries including Denmark, Sweden, Germany and Holland following the discovery of illegally imported teak. 2022 Boat Owners Association of The United States. Different products may need vastly different amounts of labour, which obviously affects cost, while detailing and edging is a major factor in the price of factory-made panels. Ocean Cork is available in 8mm and 4mm thickness. The total cost for boats of similar sizes can therefore vary dramatically depending on the complexity of each of the panel shapes. Jason Gardner, the co-owner of SeaDek, says they're seeing a lot of growth on flats and bay boats. The foam not only cushions your feet and joints, reducing fatigue from vibration, but also acts to deaden sounds, a plus for fishermen who rely on stealth. Flexiteek says PVC experts suggest the surface may start to crack after 25-30 years, but no problems have been observed on 20-year-old decks so far and the life span may be considerably longer. The patterns that cover your deck are made from interlocking strips cut to length, joined together, and then bound by a border, if you like, to finish the look. Italian solar panel manufacturer Solbian has a range of panels with a pigmented layer that creates different colour schemes. "Once you've stood all day on a casting platform with SeaDek on it, you'll never go back to bare fiberglass," says Gardner. Copley, Ohio 44321-0290, Phone: 330.668.2587 This older Mako that serves as a towboat in the Daytona Beach region received a complete facelift. Firstly it doesnt last forever, especially if a modern, and likely relatively thin, teak deck is scrubbed regularly. As a result van der Staay quotes a 40-year expected lifespan. Esthec is a part of composite floor specialist Bolidt, which makes flooring in any shape for industrial applications through to decking for ships. The biggest player in this segment is SeaDek, which has been steadily expanding from the towboat and wakeboat niche into fishing boats and runabouts. Many manufacturers offer a range of colours, with the most popular being shades close to freshly-scrubbed teak, or silvered, weathered teak. Ocean Cork is one of many firms to offer eco-friendly teak alternatives. Or you can have an installer come to your boat and make the templates for you, and the final install. Lignia, shown to great effect here on the decks of the Spirit 50CR, is a real softwood product treated to give it the appearance and longevity of teak. 3489 Sawmill Road We understand how important it is to have solid footing whenever youre on your boat and make sure you have it. king dek wilks decking teak synthetic The PVC version of teak comes formed in long rolls of narrow strips. Ditch the teak Teak is no longer universally popular. Some installers warrant their work for longer than the PVC teak materials. Available products can be split into four broad categories: Many of these dont absorb liquids and are therefore easy to keep clean as any dirt stays on the surface.

boat jon floor aluminum deck fishing boats plywood into crappie flooring built had operator platform wife diy wood open john Its supplied as individual planks, or as preformed finished pieces with a standard thickness of 9mm. To offset this Flexiteek plants one tree for every 10m2 of product sold. In addition to selecting a color and style, you should look for material that is color consistent all the way through with the caulk lines included so that any damage can be sanded out.

Lignia is the latest product to be launched on the market, based on pine grown in FSC certified forests. Contact us to learn more about our anti-slip boat flooring and other products designed to make your boating experience more enjoyable. The price has gone up dramatically, supply is dwindling, and, Every sailor is familiar with the wet cough of the diesel engine, and the acrid smell of its exhaust. The company now produces 80,000m2 of its decking product each year. Despite their slightly textured surface, which replicates the grain of real wood, dirt and stains stay on the surface of PVC decking, so it can be cleaned relatively easily with a wet cloth and maybe soapy water. But there are alternatives, and they come, like so many other things in boating, in the form of acronyms: PVC and EVA. Dutch yard Saffier has been fitting Esthec to its range of daysailers since 2008. We made one deck with Esthec and set this right next to a real teak deck, managing director Dennis Hennevanger remembers, having been immediately taken by the product. Michael Vatalaro is the former executive editor of BoatUS Magazine. I also like the technical side of Esthec, he adds. The 2G version, launched six years ago, is fully recyclable, while microballoons are used in place of chalk filler, which reduces heat absorption (certain PVC deck types and colours have been known to get very hot in direct sun). Color combinations and styles vary by brand, which includes PlasDECK, Flexiteek, NuTeak, and Dek-King, among others. One of the best-known brand names, Flexiteek, is celebrating its 20th anniversary and is expanding rapidly, with demand consistently growing at 20% annually.

Cer-Deck, sold by Italian company Ceredi, also has a soft, slightly cushioned feel, very high resistance to degradation in sunlight and is colour stable. Flexiteek is available in a standard 5mm thickness and 11 colours, with plank widths from 45mm-200mm to replicate everything from planking to covering boards and cappings. SeaDeks Jason Gardner says the large range of colour, thickness, density and design options means the price range can be very wide. It doesn't have to be perfect the designers will scan it in and clean it up digitally before mocking up a proof of how the final deck will look.

At DEKit, we offer anti-slip boat flooring that provides you with the solid grip you need to ensure confident footing, no matter how rough the seas may get. Its the perfect option to upgrade your boat and replace the dingy old carpet. Permateek is another popular brand name and has recently introduced new shades that better mimic the grain of real teak. High traffic areas can become glossy, but these can be gently coarse sanded back by hand to the original matt finish. However, teak also has drawbacks. Its a natural product harvested from FSC certified forests, largely in Portugal. The teak option reduces output by only 6-8% compared to an equivalent standard panel, while custom sizes and shapes can be created without increasing prices. We work closely with you to ensure you have quality flooring that lasts and wont leave you slipping and sliding as your boat rocks with the motion of the water. But looks aside, its real advantage is how it feels underfoot. This is a material with a soft cushioned feel, excellent grip underfoot and good shock-absorbing properties. Life expectancy for expanded foam materials is around five to seven years for harsh use, and longer for less-heavily used boats. You're probably familiar with PVC (polyvinyl chloride), which is used in everything from pipes to window frames in the housing industry.

Foam decking: 150-200 He has a Pursuit center console, which he uses in the Chesapeake Bay. All you need to provide is a template. SeaDek is popular with ocean racers. Combined with our 3M PSA and UV Protectants your finished product will provide years of enjoyment, beauty and comfort. There are great tutorials available online, but SeaDek's method, which uses clear Mylar and a black permanent marker, seems the simplest. Most manufacturers have designed a "tongue-and-groove" system to make interlocking the strips easy. Photo: Ainhoa Sanchez/VOR. Unlike carpeted decks, once common on ski boats and runabouts, you can hose the EVA surface off or scrub it with soap and water to keep it looking new. Gisatex offers a more economic PVC product, at 69 per square metre, but in a thinner textured, non-slip material that makes no attempt to match the grain of teak. The material also easily absorbs heat from the sun, making it uncomfortable to walk on in bare feet when in the tropics or Mediterranean summer. The company, which has been established for 10 years, sells matched repair kits for 10 and says a very long lifespan is expected. Light weight is a further advantage, but custom panels are not available. Weve tried to give indicative prices for different options, but these are exceptionally difficult to pin down. Prices for PVC products tend to range from 150 to 1,000 per square metre, varying according to the design and size of each panel.

Toll Free: 800.320.1841 Another important consideration: These decks are glued down and intended to be permanent. With an industry leading 3 year warrantywe stand behind these claims and our product. However, Lignia decks are just as labour intensive to lay as real teak. DEKit's non-skid, exclusively cross-linked PE/EVA foam products offer secure and more comfortable alternatives to standard non-skid surfaces. Esthec seamless decking installed on a Princess R35. 1.

One of the biggest risks when you spend time on the boat is the slippery surface the constant exposure to water can create. First published in the April 2020 edition of Yachting World. Bill Gribble, president of PlasTEAK, the makers of PlasDECK, says it's easier to buy a new boat than to remove PVC decking. The impregnation of resin means end of life disposal is not as easy as for untreated timber the recommended option is to use it as fuel in biomass generating plants.

If you've owned a pair of Crocs, you've enjoyed the comfort of EVA underfoot. It also has the benefit in being faster to dry than teak, which is handy in areas used for seating. We specialize in making your boat deck reliable to walk on, even when the material gets wet. Templating your deck is the first step to ordering new decking, whether it's PVC or EVA. Prices for Marinedeck 2000 start at 320/m2 (ex VAT) including adhesives, while custom panels cost 520/m2 (ex. As a guide, in the UK Permateek costs 150-350/m2 depending on the complexity of the design. If you're careful, you should end up with an exact copy of the existing nonskid on your deck. Teak is now considered a high risk timber, confirms Nigel Stuart, MD of Spirit Yachts. Choosing between these chemistries comes down to how you use your boat, and personal preference. EVA stands for ethylene vinyl acetate, closed-cell foam commonly found in flip-flops. We take our responsibility to the environment very seriously and we are not prepared to risk using unsustainable wood.. With an industry-leading four-year warranty, you can rest assured your boat is as reliable as possible for years before you need to replace your marine non-skid flooring. It can be made in custom panels and in different thicknesses and is manufactured with an effective acrylic-based pressure sensitive adhesive for quick peel-and-stick application. As a result many of the new yachts seen at boat shows actually have simulated teak decks made of PVC. PlasDECK is specially formulated with ingredients that will prevent the material from drying out or cracking over time. boat lightweight decking faux Esthec, meanwhile is formed from natural components, without the harmful ingredients commonly found in PVCs. Our marine decking wont get slippery like many other materials, giving you sure footing when youre trying to navigate the waters. Given its one of the lightest decking materials available, at only 2.4kg/m2, for cruisers the thinner option appears to offer little benefit. Colour shades can also be matched to products of companies such as Flexiteek. Our product is custom formulated to perform when you need it and deliver comfort where you want it. The product is therefore very UV resistant and remains elastic as the oils dont evaporate over time. For. Its job? Gisatex sits at the lower end of the PVC price bracket. Its produced under high pressure, which gives the feel of high-density material, but is still flexible and absorbs knocks well. Each of these presents drawbacks. Common advice is to look for a product with large cork grains as these cope better with impact. Many can be factory-made to match a template or CAD file, which significantly reduces labour and installation costs, while customisation can extend to logos and boat names. Teak alternatives have been available for many years and are gaining wide acceptance. Rupert Holmes explains whats wrong with the marine industrys obsession with hardwood and looks at real world teak alternatives. On the downside these materials are susceptible to damage from impact or pets claws. Every new Nautique boat comes out of the factory with SeaDek on the floor, and it's easy to see why the closed-cell foam is popular onboard boats where the deck is usually wet. Sean Roebuck of ProCast, SeaDeks leading UK fabricator, says prices including VAT generally work out in the range of 114-151/m2. Teak doesnt look good from a sustainability perspective either.

PlasDeck is less well known in the UK but has been established for 15 years, offering a range of PVC products in 28 shades that look and feel like wood. The company has been in operation since 1986 and says there are still decks in good condition from its early days. This option has historically offered some of the most convincing alternative teak products, with the grain, texture, impact resistance and non-slip properties of the real thing. The upcoming Spirit 44E will be fitted with teak-effect solar panels. In many cases they also offer multiple advantages over real teak, including better longevity. With over 20 colors to choose from, PlasDECK is the most customizable boat decking option on the market. Several of these brands offer versions that are up to 30 percent cooler underfoot than the original versions. Either way, a new deck should enhance the looks and functionality of your boat. Flexiteek decking on the SW105 Kiboko III. DEKit was built to go beyond the standard. Teak, the best looking and most traditional of the three, requires maintenance, especially as it ages.

To keep your feet, and therefore you, firmly planted onboard. In Yachting World August 2022 issue we talk to one of the biggest names on the offshore racing scene, Kevin Escoffier and take a look around his brand new foiling, This site is protected by reCAPTCHA and the Google, 4 eco-friendly improvements to upgrade your yacht, How hybrid sailing yachts finally became a feasible option, Behind the scenes film goes inside British Olympic sailing squad, WATCH: Loic Escoffier rescued after capsizing 70 miles south of Fastnet Rock, Amazon Prime Day boating deals: How to save big on sailing kit this summer, Crew rescued from upturned hull of new Farr X2 after keel loss, J-Class yachts kick off Superyacht Cup Palma in style, 2020 Vende Globe preview: Pip Hare and Paul Larsens guide to the fleet, Spirit 111: This sailing art gallery is one of the most sensational yachts ever built, Video: See inside 9 of the most amazing modern sailing superyachts, Lagoon 46 first look: Updating this catamaran is a significant step for the yard, Excess 15 first look: This vibrant catamaran can sail in the lightest of winds, Dragonfly 40 yacht tour: This cruising trimaran can do 24 knots. Solbian is also developing a version of the teak-effect panel with a non-slip finish. Custom panels cost around 250/m2 (ex. Anyone who saw the Spirit 50CR at last years Southampton Boat Show can attest that a quality yacht with Lignia decks will look stunning. This increases the cost, of course, but should result in the best possible appearance. More and more boatbuilders are turning to PVC "teak" in place of the real thing, such as the NuTeak on the swim platform of this Azure.

It is 6-8mm thick and is available with a strong 3M self-adhesive backing to minimise labour costs when fitting. Real teak decking: 500-600. After laying out a clear sheet of Mylar over the area to be templated, taping it in place, and marking it with notations for the bow, stern, port, and starboard, you simply trace the outline of the smooth fiberglass boundary, making sure to follow and mark any cutouts for hinges, cleats, or hatch handles. PLASDECK ECO SERIES: A Revolutionary New Boat Decking Product. You can do this yourself, but it's far easier to have these panels built by an expert at the factory. Fax: 330.666.0844, PlasDECK Performance3.5 Synthetic Teak Decking, 3. By continuing to use our website, youre agreeing to our cookie policy. They also have a teak-like line, but unlike the PVC versions, it's not going to be mistaken for the real thing given the thickness and texture of the foam. SeaDek, which is made from a closed-cell PE/EVA foam is popular throughout the racing world, from sportsboats to the Americas Cup and the Ocean Race. Cork is also is a good insulator, so decks remain comfortable to walk on even in strong sun. Traditionally, decking achieved the necessary nonskid properties in one of three ways: being coated with textured paint; molded with aggressive patterns in the deck, or covered with teak wood, affixed to the deck with screws and glue. If you're pretty handy, use our rolls of, Synthetic Teak Deck Specifications/SDS Sheets, The PlasDECK Synthetic Decking Difference. In any case the material is inherently resilient and is significantly better than teak at resisting wear and abrasion. Subscription to the print version of BoatUS Magazine, 4% back on purchases from West Marine stores or online at WestMarine.com, Discounts on fuel, transient slips, repairs and more at over 1,200 businesses, Deals on cruises, charters, car rentals, hotel stays and more. However, unlike PVC decking, EVA is designed to be removable without too much hassle or permanent damage to the fiberglass. We invited all the customers who had ordered a Saffier with teak deck and gave them the choice they instantly all went for the Esthec deck.. Over a three to five year period it will slowly take a light grey hue, but this can be sanded back to reveal the original colour. Saffiers SE37 daysailer is fitted with PVC decks from Esthec.

Tye Conway of UK-based decking specialist Elite-Teak says that typical installed prices in the UK are often lower than elsewhere in northern Europe, with many jobs falling into the following price ranges (ex. This means it can be peeled or scraped up with a plastic tool and the adhesive removed chemically, leaving bare fiberglass behind. They look great at boat shows and at chic Mediterranean quays, as well as providing excellent non-slip properties in the most demanding of conditions. Theres an increasing trend towards cork decking, according to Piet van der Staay of Marinedeck 2000, especially among younger boat owners. The former can look amazing at boat shows, though in the real world it can maybe look incongruous to those who understand the damage regular scrubbing does to real teak. It is made completely seamless [the caulking doesnt go right through], so it is impossible to have any leakages. Additional benefits are that it is maintenance free, with no fading, has excellent anti-slip properties and comes with a complete freedom of design. Installing EVA yourself is also a "peel and stick" operation without the need to trowel out glue or contact cement, so it's a little more DIY-friendly, though you still need to start with a proper template. Another bonus is that damaged areas can be sanded back to reveal fresh material that looks new. Hennevanger says it is not necessarily a cheaper option to teak, but thinks it should last forever. Fungus inhibitors throughout the material hold back the formation of the green mould that can all too easily grows on real teak decks, especially during persistently damp winters. A key problem is illegal logging of rainforest in Myanmar, one of the only four countries in which the species grows. The company holds patents for non-migratory plasticisers that are bound to the molecular structure. Whether or not theres already a pattern for that model of boat in the companys database also impacts pricing. As a result, the only way to be absolutely certain a source of teak is sustainable is to use salvaged material (or to ensure that the teak can be GPS-traced back to stump). Thats why you need to make sure you use the right boat decking. Professional installers may not be available in your area for all brands, and the warranty periods vary from five to 20 years, so it pays to shop around. EVA comes in a large variety of colors and combinations and can also do custom inlays of names or logos. Given the high cost of replacement this can have a significant impact on a yachts resale value. Neither of these would have been considered suitable for marine decking without the addition of UV stabilizers to prevent it from becoming brittle and cracking. The company has been working on projects with major boat manufacturers the panels will be used, for instance, on the locker hatches of the aft deck of the Spirit 44E thats currently in build. Although many boaters might not think of it this way, a boat's deck is a critical piece of safety gear. Prices are typically 50% to 60% above those for the companys standard solar panels. Made out of flexible PVC, this material is easy to work with and maintain. Saffier has since built nearly 500 yachts with Esthec decks, all without any problems. From a sustainability perspective, a big drawback with PVCs is they are plastics and will therefore remain in the environment forever. VAT). Shop both installers and price for faux teak. Prices start at 349 (inc. VAT) for 1m2 DIY kit (including glue and caulking) and approx 400/m2 (inc. VAT) for larger custom made panels. At the extreme Ive seen a deck lose 1mm of thickness each year through scrubbing.

Unlike real teak, which has a mix of hard and very soft fibres, PVC decks can also be pressure-washed. Diamond-cut-patterned, nonskid, and textured deck paint tend to capture dirt and grime and can be difficult to keep looking clean. The life expectancy is between five and seven years, though well-maintained EVA can last longer. Whether you want foam decking, teak decking or any other nautical decking material, we have just what youre looking for to create a secure boating experience. Marinedeck 2000 consists of cork granules with a synthetic polyurethane binder. This compares to a material cost of around 285/m2 for 6mm teak but dont forget theres far more labour involved in laying a real teak deck. When youre looking for non-skid foam decking for your boat, look no further. Available in multiple color combinations with a variety of finishes as well as the potential for custom logos and patterns.

SeaDek, which is made from EVA foam, adheres to just about any fiberglass surface with a pressure-sensitive adhesive. PlasDECK is a patented synthetic teak boat decking option that provides the elegant look of a teak deck without any of the time-consuming and costly maintenance associated with natural wood teak. It also has the highest possible UV protection to prevent fading, antifungal inhibitors, superior adhesion and PlasDECK is proud to say that we offer the only synthetic teak decking option thats made in the USA! This gives Lignia performance and durability that can surpass tropical hardwoods. This also contributes to heating the interior of the boat. SeaDek is applied with a pressure-sensitive adhesive from 3M that never dries completely, so it's always tacky. You can see and feel PlasDECK by ordering a sample pack!

VAT) per square metre: Synthetic teak: 200-300 The "nonskid" particles in the paint can wear off over time making it ineffective. Material costs are a little less than for teak, with typical savings around 5-20%. Another supplier, Ocean Cork, produces 8mm planks as standard, but 4mm is available if weight is critical. We use cookies to enhance your visit to our website and to improve your experience. PlasDECK will hold up to the sun and marine environment for years while you enjoy more of your free time. PlasDECK is committed to bringing you quality boat and yacht decking that looks like real teak but without the maintenance! Everyone loves an immaculate teak deck. If you choose to make your own template, don't panic if you can't get every line straight and perfect. Cork decking: 200-300 From there you can customize the look with borders and inlays if you like. The designers will clean it up digitally after scanning it. Soap + water, abrasive cleaner if necessary. If you look at the deck of your boat, or any other surface such as a casting platform that has nonskid texture to it, chances are it's "framed" by smooth fiberglass. When you choose our nautical decking materials, you can rest assured we can customize the flooring to fit perfectly in your boat, no matter its size or style.