wall mount cyclone dust collector

2022.07.31
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wall mount cyclone dust collector

A dust collector is a crucial part of the workshop, but they take up a LOT of space! It was smaller than my current system, and at the same time 10x more powerful! I honestly think this guide to dust collection systems is one of the most important guides I have written so far. . This a very powerful dust collector. Items sent back to us without first requesting a return will not be accepted. But youre in the right place, lets get our dust collection systems right. Plus it had tons of other great features you can see in the video below that took it over the top and definitely checked off my requirements for system #2 to have Ultimate Performance and Features. Was it perfect? I would rate the machine higher but the overall experience could have been much better. Thats pretty cheap for a two stage system with cyclone separator! Your email address will not be published. 2022 BucktoolBorn for the tool enthusiasts! And I can tell you from hard-won experience: its a lot easier to do that when youre healthy! I can't review how nice it is to have a remote control because they didn't send me one. Tom is also the author of the guitar making book/DVD set - The Art Of Lutherie - published by Mel Bay, and has written for and been featured in may publications both in print and online as well as several television and film spots. According to Bill Pentz of Cyclone and Dust Collection Research, Most small shop workers get more fine dust exposure in a few hours woodworking than large facility workers get in months of full-time work and we frequently work more toxic woods, so have higher more dangerous toxic chemical exposures. That is undoubtedly true for luthiers and the woods we work with. 1 Even though they have a 4 diameter, they can sometimes be challenging to connect properly to the 4 dust collection fittings. With the proper planning, youll have a better chance of making your system a success, keeping you healthy and your shop clean. I need pro-level stuffthe more power, the better220v..3Hpbring it on baby!. I estimated that because of all the system flaws and issues at each machine, I was probably working with less than half the CFM (cubic feet per meter, or airflow) my dust collector itself was rated. Make it our first priority to ensure our health and the health of those nearest and dearest to us. System 1 The Rockler/Dust Deputy is great too and like I mentioned earlier its way better than the system I had in my old workshop, but the Supercell System literally has 10x the suction in a smaller footprint with so many great features. Pleated filters are much more efficient in removing the more dangerous fine dust. If youre running your ducts long distances, youll need to invest in metal (or at least PVC) to make sure you retain as much suction as possible at the machine. Just give the canister a quick beating and all that clogging dust will fall into the bag below. Youll also need to install the proper wiring to the outlet you plan to use. But most of the time, I just tossed on a dust mask and dealt with the pile of sawdust on the floor later. It is a little expensive and its also 230v, but if you have the budget (and the 230v power) its really an amazing machine that I see myself using for a long long time. For customer remorse when the customer purchased the wrong product, it doesn't fit, or they no longer want the item, the buyer will be responsible for all shipping costs for the returned item. For this I used the. How to Choose the Best Wood Rasp for Guitar Making, Why I Switched To French Polishing My Guitars, Low cost/very good performance dust collector system, Higher cost/ultimate performance (and features) dust collector system. Since I always wear an RZ dust mask when I'm cutting or sanding, I decided that 5 microns would be sufficient. Real vs. Posted on Published: April 3, 2019- Last updated: July 7, 2022. I did get quite a few years out of the plastic ones, so if they are all you can afford right now, then go for it! Just turn the crank to clear the dust off the pleats! My goal is to teach people how to fix up their homes and decorate them with DIY projects that are perfect for their space. It's an important part of woodworking safety, but is often ignored. I can also easily switch the hose to my sanding station with the Dust Right cord and hose holder and small port hose kit! Privacy policy. The wall mount dust collector allows me to have a much more streamlined set up. We do not store credit card details nor have access to your credit card information. So, if you are working with a smaller budget then start with the Rockler, it will serve you well for many years, but if you can swing it, the Supercell truly is the ultimate compact two stage dust collector. Since starting my journey in the dust collection, Im always amazed how much it matters to so many different industries. The portable dust collector produces more suction than ordinary shop vacuums. My shop is noticeably cleaner now that I'm more likely to use the dust collector for long sanding sessions. Disc Sander. That said, they are more expensive and much harder to install than some of the other types. They were always a clogged-up mess and would spread very fine dust every ware. Silica is basically glass. It was hooked up to 5 different machines. This post is sponsored by Rockler Woodworking and contains affiliate links for your convenience. , That never even crossed my mind! Think of it as a dust collection system, not just a dust collector. A year or so prior to this there really was no compact yet super powerful system for me to choose from, so I really wasnt sure what I was going to do for the second part of this journey. Known as inhalable dust, its made up of microscopic particles that contain a very high percentage of silica, the main component of wood fibers. Ive read many articles on dust collection but didnt find informative like this. It took me a while to realize what components were necessary, then a lot of deep thinking to finally design and implement the optimal setup for my new shop. Thats a great illustration of how the system all works together to produce the end result. dust cyclone collector diy plans woodworking 2824 extractor woodarchivist systems homemade industrial extraction workshop separator cyclonic In order to create a first stage, I added the. Below are a few more very important thoughts that I hope youll consider as you move toward designing and setting up your new dust collection system. Please remember it can take some time for your bank or credit card company to process and post the refund too. You can see the whole setup process and details on all the features in the video above, but a few of my favorite are the ultra powerful suction (10x), Hepa filtration, easy dust bin removal, pulse filter cleaning, and last but certainly not least the remote control. Video 1 shows a low cost dust collector system with great performance that I used for over a year. If you have any questions, you can leave a message and send to us. You can always contact us for any return question at . When I first read that Bill Pentz quote, I was shocked. Video 2 shows the ultimate small dust collector systemwhich is what I am currently using. I have found working in stages gives you time to grow and get real experience. Additionally, Im just a one-man shop and never run more than one machine at a time. This is a great article! What I am hoping you can take from this guide is how to create your best system using all that we covered above. Thanks for sharing :) xx, Oh my gosh that said it is amazing Vineta! Required fields are marked *, Designed by Elegant Themes | Powered by WordPress. Rather than saying I cant get something like that, I dont have the money, I encourage you to let yourself dream big, make a master plan, and visualize it there in your workshop. When we do woodworking, we produce different sizes of wood chips and dust particles, both of which we can collect with our dust collectors. I especially love the graphics! If this is the case, you may need a special fitting like this one here. You can purchase additional Z brackets and move the entire thing around the workshop if you have a larger space. But a smaller micron number comes at a cost, both in terms of price and function. BUCKTOOL wall-mounted Dust Collector is designed to capture dust right at the source. For my small workshop, a wall mount dust collector was the perfect choice! pneumatic cfs In this guide, we will look at dust collection as a system. Your articles best part is My New Dust Collection System Good attempt to inform something innovative. To connect to each machine, I simply plug the hose in using the quick connect fittings and hose handle. Our system will need to be well thought-out to capture both types effectively. In other words, I advocate for a holistic approach to guitar design. Making Master Guitars: An Awesome Book Every Luthier Needs! I already had one permanently installed in my benchtop tool stand for the router table and drill press. However, after a lot of soul searching, I realized that while more power is a great thing if you can get it, maybe I didnt need as much suction power from my dust collector as I thought. I've been working with customer service but its been a week since my last message with no response. Below you can see it all set up in the machine room of my workshop. Hand Split Tone Bars (A simple way to improve your next guitar). I'm debating switching to the Bosch Axial-Glide miter saw just so I can push it all the way up against the wall . After using system 1 for about a year it was time to start over and design system 2 which was to be the ultimate in performance and features and if possible, still be as at least as small in size due to my limited space. Nice machine, I hung it about 6' off floor tucked away in corner and it works great taking up no usable space. Because of the cyclone separator, almost all of the wood dust and chips get taken out before they reach the dust collector filter and bag, keeping things running efficiently and clean, pretty cool! I'm not going to get all technical with talk about CFM and static pressure loss and all that math-y stuff. I'm Vineta, otherwise known as The Handyman's Daughter! I couldnt be happier with the product. No way! Purchases made with these links may earn me a small commission at no additional cost to you. In the end I decided to keep the Supercell and after using it for a while now in my day to day guitar making work, I simply cant say enough good things about it. If you want to get all geeky about it, check out this article. If you have any questions, please CONTACT US in time. This quote from a study on Cyclone and Dust Collection Researchs website really drives the point home: The insurance data on large facility woodworkers showed almost all lose about 1% of their respiratory capacity per year of work, and woodworkers have shorter life spans.. The plastic blast gate would suck itself closed whenever the dust collector was turned on! hoses to pick up large chips from jointers, saws, shapers, and planers. So, start where you are. The system should be easy enough to clean and maintain that youll do so regularly to maintain efficiency and optimal performance. When you start with that big dream in mind, you have something to work toward. My table saw has a 2 " port, so I can easily connect the expandable hose to the dust collector when I need it. You can view and learn more about his guitars by visiting his website: tbguitars.com. I took a look at the system and I was blown away. When I was starting out, I was barely surviving as a luthier. When we return a defective product, or a product that has been incorrectly shipped by the seller, all shipping costs will be covered by the seller. With these things in mind lets begin looking at the different components of the system that well be assembling to fit our needs and our workshop. The PVC dust-collection option is pretty darn good if youre looking for a way to get performance similar to metal ducts while keeping the cost lower for any size workshop. Not only did the Dust Right wall mount dust collector free up more floor space, but now I can push the miter saw stand a foot closer to the wall because the trash can isn't wedged behind it! Works great for the price, never received the remote control for it though. For my new workshop it made the most sense to just use one piece of flexible hose to attach directly to each machine as I use them. Great collector.

, its not how I recommend approaching this particular problem. Up to that point, I had used a single-stage Grizzly dust collector for over 15 years. 2 The second drawback is static electricity, which can build up in the PVC pipes. That doesnt mean that you cant get that perfect system one day, it just means you might have to find creative ways to build what you can now and improve on it as you have opportunity and resources to do so. But I'm much happier without the giant octopus in the corner! Instead of cluttering up the corner with a giant machine, the Dust Right dust collector hangs on the wall from a secure Z bracket. It's made of heavy duty cloth (it kinda feels like a fleece blanket!) However, single stage dust collectors that use pleated filters tend to perform better. For the most part, I only used the dust collector with my miter saw dust hood because I never got around to running pipes to the other tools in the shop. When I started looking for a dust collector for my one-man woodworking luthier shop, I started out thinking about it from this perspective: Im a pro luthier. My old system had very long hose runs made of flexible ribbed plastic and quite a few elbows and other fittings (more on those soon). The good thing about the plastic flexible dust collection hoses is that they are cheaper and easier to install than the other types. A shop vac is a lot more portable and takes up WAY less space. The process of selecting the best dust collector for your workshop starts with understanding the different types of dust collectors, how they work, and the unique properties of each. 30 DAYS MONEY BACK | 2 YEARS WARRANTY | 3-5 DAYS DELIVERY, BD61000 6x48 in. Most have a rating of around 30 microns, which means all those fine particles you sucked up are spewing right back out into the air and into your lungs! A simple wall-mounted bracket and locking screw system also ensure you'll be safely up and running in no time! Another shortfall of many single-stage dust collectors (I learned this the hard way): it draws woodchips and anything else directly into the spinning metal impeller before it goes into the dust bag. It takes up far less space in the corner while keeping a similar amount of suction power. There's always sawdust that even a really powerful dust collector can miss, and using a mask is a must for the health of my lungs! Hypothetical Performance & The Key To Success, After the wake-up call I experienced regarding the real and present dangers of wood dust, I felt it was of utmost importance to include a canister filter to get the particles down to one micron. But I know that we live in the real world with limitations and obstacles. I will not hesitate to buy from this company again. Using this new systematic way of approaching the dust collection system I started thinking through different ways to design and set up the perfect dust collection system for my needs. The choices we make in this area can literally be life or death, not only for us but for the people around us, including the other members of our family if we have a home workshop. . Keep the safety and health of you and your loved ones your first priority. After a lot of research and brainstorming I came to the conclusion that I had two main directions I could take: *What ended up happening is that I tried both the lower and higher cost dust collection systems and here is what I found out.

Once you decide on the best dust collector for your needs, there are still a few more very important choices to help you get the most out of your dust collection system. Over time you might discover that, like me, you didnt need everything you thought you did. The difference between a shop vac and a dust collector is: A shop vac is meant to keep surfaces clear of sawdust, not the air. Since I was redoing all the hoses anyway, I finally installed a metal blast gate to block off the open end of the miter saw dust hood. A few years ago, I set up this monstrosity of a dust collector in the corner of my workshop. Then, well talk about what to consider as you work to achieve the best design for your specific individual needs. Youll also need the receipt or proof of purchase. Just remember we are trying to protect your health, so use what you can and upgrade later. First, lets look at the system requirements and why each component is essential. You dont want it to embed itself deep in your respiratory system. Using the paddle regularly will allow you to maintain proper airflow and filtration with the turn of a handle and without the hassle of disassembling it. Lastly, the flexible plastic is cheap and easy to install, but does cost some CFM performance however, if you have a really small workshop (like me) this wont have much of an impact because the hoses wont need to be very long. I personally couldnt afford a two-stage system at first, so I used the single stage for quite a while. Now I can close off the 4" connection and just use the 2 " side for my smaller tools around the shop. My goal is to help you build better guitars. This can damage the impeller if you accidentally suck up something large and hard, like a screw or drill bit. I also spent months researching, talking to different manufacturers, reading articles, and doing a lot of honest introspection to make sure I settled on the best possible system for my new space. Protect yourself the best way you can. Be sure to take some time to look at your space and carefully think through anything else that might be important to the area you have and the type of work you do. Dust collectors move higher quantities of air, catching the finer dust particles in the filter. I did this by adding the, As I mentioned above, I really like the two stage dust collection system design. How Much Dust Collector Power Do you REALLY Need? The tiny diameter of a 1 micron filter won't allow as much air flow as a 5 micron filter, especially when it gets clogged with dust. I know it sounds crazy to be so excited about dust collectors, but Im passionate about sharing this information with you. Your email address will not be published. Here's why I switched to a wall mount dust collector in my small shop! Since my machine room is so small, I decided to not use any blast gates and simply plug my flexible hose directly into each machine. Then step back and look for the first baby step you can take right now to move in that direction. To be eligible for a return, your item must be in the same condition that you received it, unworn or unused, with tags, and in its original packaging. Metal ducts are also much easier to ground electrically, reducing the risk of static charge build-up, which can be a fire hazard. Unfortunately, we cannot accept returns on sale items or gift cards. Your payment information is processed securely. It seriously sounds like a jet engine taking off when I turn it on! One way to determine how much power you need is to run specific calculations (i.e., CFM and static pressure loss) for each machine you use.

When it was all hooked up, it looked like a giant octopus was invading the workshop! However, not all filters are the same! The dust port on my DIY table saw stand makes it fast and easy to hook everything up! Some larger dust collectors require 220v 3phase power. Just like building a handmade guitar, I feel like the best results come when you take a balanced approach of looking at the numbers and weighing them carefully against your own experience and intuition. Tom Bills has been hand crafting one of a kind custom guitars for the top players and collectors around the world since 1998. Suction will decrease as it is piped longer distances. It had ineffective connections to low-quality plastic blast gates which clogged over time, and stopped sealing correctly. The second stage can be a bag filter as mentioned above, but most two-stage systems use a pleated filter design. Well then discuss each individual component of the system and how it can help or hurt overall performance. I want something like that when my workshop grows up to be like yours . My shop vac has been banished to the far corner of the shop where the dust collector hose can't reach. Its funny how, after many years of experience, the things I came to regard as important are things I didnt even give a second thought to as a beginner. The padded handle makes it much easier to lift the heavy motor. and has a little window so you can see when it's getting full. It was always a mess. Its a quality product: sturdy and reliable. Prevent your hand from touching the fan blade. I came face to face with how critical dust collection is and know how often it gets overlooked.

Please get in touch if you have questions or concerns about your specific item. The fastest way to ensure you get what you want is to return the item you have, and once the return is accepted, make a separate purchase for the new item. Check out the video below for a quick tour of my entire dust collection set up! There are solutions to grounding it (like this here), but it does take some extra work. Thankfully, I hadnt bought it yet because once I came to my senses, I realized that even my tiny machine room would have been way overcrowded with that machine. Belt & 10 in. With a 13 gal. Video 1 shows a low cost dust collector system, Video 2 shows the ultimate small dust collector system, Low Cost/Great Performance Dust Collection System, Ultimate Performance Dust Collection System, Dust Right Quick Change Handle and Hose 4, Rockler Dust Right Quick Connect fittings, 10 Awesome Tools To Supercharge Your Guitar Fret Installation, Retractable Casters Installation & Review. The trash can fits under the wall mounted unit for an extra small footprint! Secondly, if the impeller is steel, it could create a spark if it gets hit with another metal object, potentially starting a fire inside the collector. Ive been there. For obvious reasons, I prefer the two-stage dust collectors, but you have to start where you are. We have a 15-day return policy, which means you have 15 days after receiving your item to request a return. Dust collector is high air flow, low suction (which is why lighter sawdust will float down the hose, but it can't pick up metal or large pieces). Thank you. We do not require customers to provide any shipping costs when we restock their products. Shop vac is high suction, low air flow (which is why you can suck a screw right off the floor with one). So if the giant dust collector wasn't working out, but a shop vac wasn't enough, what other option is there? If your guitar or woodworking shop is really large, CFM performance is you main goal, so think about the metal option if you can. After twenty years in my previous space, I set up a new workshop. I opted for the upgraded 5 micron dust filter, rather than the standard 30 micron version that comes with the machine. If thats not a wakeup call, I dont know what is! I had 3-micron bags on itand although I dont have any hard data to support thisI can confidently tell you that they did not filter that fine. Certain types of items cannot be returned, like perishable goods (such as food, flowers, or plants), custom products (such as special orders or personalized items), and personal care goods (such as beauty products). We also do not accept returns for hazardous materials, flammable liquids, or gases. Please inspect your order upon reception and contact us immediately if the item is defective, damaged or if you receive the wrong item so that we can evaluate the issue and make it right. I wish I knew more about the effects of dust on my health and focused more on keeping my workshop clean. Canister filters have more surface area than bags due to the tiny pleats inside. I always seem to come back to it while researching. Today, I'm sharing why I switched to a wall mount dust collector to save valuable space in my small shop! I combined the Harbor Freight 2 HP dust collector motor with a 0.5 micron canister filter. My new workshop project challenged me to use what I have learned in the pastboth successes and failuresand to commit to making it a much healthier place. The type of material and hose or duct design you use can have a significant impact on the performance and safety of your system, so we will look at the options for that next. I totally get it! Even with less than half the suction, my tools were just fine. Well be more effective if we apply the same approach to dust collection. Youll be amazed at how fast you get there and what you learn along the way. When I first started out as a luthier, the topics of dust collection and dust collectors were not even on my radar. If you choose such a collector, youll need to factor in the installation of a special circuit in your main electrical panel. Although theres an excellent resource you can check out here, its not how I recommend approaching this particular problem. Once I got it running, it works really well and the noise level is much better than a wet/dry vac. The canister filter I used on my Harbor Freight dust collector was rated down to half a micron! Being able to design and build the ultimate two-stage dust collection system was impossible at first. You might find a better way. Instead of a maze of ducts that twist and turn, I have one fairly straight pipe from the intake valve to the trash can separator, and another that goes to the Y connector. But it helped with the dust and also helped me get real-world experience. If I was planning to make a lot of cuts on the table saw, I would run the expandable dust hose all the way across the room and attach it to the 2 " port. This led me to make dust collection a priority. Has great suction and its extremely quiet. Theyre easier to keep clean and tend to operate more efficiently. It is exactly what I was looking for. There are two main types of dust: large chips and fine dust. I realize now that I if I had understood this better and used the systematic approach I am showing you, I could have used a dust collector half the size with some improvements to the duct materials and blast gates and got the same level performance. Because the two-stage dust collector is designed to minimize many of the problems associated with the single-stage, its worth consideration. This dust collector was then attached to a trash can separator, which traps the larger wood chips and particles before they get to the filter. In this case, the system worked as a whole to negatively impact the outcome and limited what the more powerful dust collector could do for me. However, studies have shown that the fine dust, which in many cases we cant even see, is the most damaging to our bodies. Rockler, my favorite woodworking store, has a solution: a wall mount dust collector! High-quality 4 hose can fit most of the woodworking machine. If approved, youll be automatically refunded on your original payment method. Very good company to buy from. I was focused on being the best luthier I could be and trying diligently to make my first few guitars as good as they possibly could be. It even comes with a hose. To start a return, you can contact us at service@bucktool.com. Dust collection is one of those things. Far less dust will even reach the second stage of a two-stage dust collector so you can use a finer micro filter since it wont get clogged as fast as it would in a single-stage system. Shop size and layout is also important because sometimes there just isnt space for a large setup even if the numbers call for one and you have to get creative with what you have to get the job done (I had to do this in my current shop). I dreaded the nightmare of changing out the bigger lower bag. How proper dust collection can improve your work & even save your life. What a great resource thanks for taking the time to share your knowledge and experience its made me more focused on updating my system for long term health! Youll learn what you personally like, what works, and what doesnt. The system is called the Supercell High-Pressure Dust Collector check out this video for all the information, installation, and some testing. The standard filter on a dust collector usually isn't the greatest. I remember when you built the old one which I thought was pretty cool but I can see how much use you're going to get out of this. Rockler also makes a 1 micron canister filter with a built-in filter cleaner. The dust collector can be mounted on the wall by using the wall mount kits, easy for use, and save your valuable space. So why bother with a dust collector at all? And always keep inching closer to the big goal one day at a time. THAT took up another big chunk of floor space behind my miter saw stand and forced it to stick out further into my work space than I would like! The installation was much easier than the previous system because the cyclone and filter are integrated right into the machine itself. This first stage also keeps wood chips (and of course anything else that accidentally gets sucked up) from hitting the spinning impeller, thus reducing the chance of damaging it or causing potential sparks.