solar pump installation manualsorel lennox lace boot size 9

If the flow rate of your pump starts to fall, replacing the seals may well be the solution. B^ t\I Z%f-FbfbfffKB3X,U+OOO??N7#2#3nH The gear motor assembly is warranted against defective materials and workmanship for one year from the date of purchase. You will have raised the pump rod about four and a half to five inches insuring that at the bottom of the pump stroke the piston will not hit the bottom of the cylinder and the extension joint is always clear of the pump head seals. stream This will give you time to read the Operators Manual to both the solar controller and the programmable timer. Using the 9/64 Allen wrench, remove the six screws that attach the cover. If you hate cookies, or are just on a diet, you can disable them altogether too.

The Solar Panel has been mounted on the bracket and set to the desired sun angle as per bracket instructions. % Remove the motormechanism and stroke the pump rod by hand. While holding the pump head by the riser tube, seat the safety tool securely on the split flange. The pump head will be removed and the 36 rod detached. Turn on the power. The steel pole you purchased should be more than strong enough to hold the panel(s), provided it is installed properly. If you have a 3 galvanized mounting pole (single module).mark the two .400 holes and drill with a 3/8 bit. 645 0 obj <> endobj

The 4-gang terminal block offers access to 24VDC power for accessories such as a transfer pump, light or other appropriate device that does not exceed the available amperage. 705 0 obj <>stream The direction you turn is the opposite of normal turn clockwise to remove, rather than the normal counterclockwise. Notice that one of the ring terminals is larger in diameter than the other, 3/8 and 5/16. Well also assume you agree to the way we use cookies and are ok with it as described in our Privacy Policy, unless you choose to disable them altogether through your browser. If the pump does not run at this time you will need to set the time and day in the timer, program start and stop times, or use the manual override as per instructions. The pump piston is now resting on the stainless ball on the bottom of the pump cylinder. Disconnect the 3/4 stainless rod from the topmost sucker rod. Reinstall the pump head and riser tube. endstream Please ask us if you want to consider this possibility. 5 0 obj However, do not under any circumstances apply oil to the linear bearings, or the 3/4x36 stainless steel rod that moves within those two linear bearings. 128 degrees F, LBLD mechanism with stainless steel drive cover and electrical components cabinet, 3/4 x 36 stainless steel pump rod and 3/4 x 13 stainless steel pump rod extension, (3) 15amp ATO/ATC prong style fuses (spares), (4) 1/4-20 x 7/8 SS SHCS fasteners for mounting the LBLD to the pump hea, #6 gauge jumper cable for connecting two batteries, (4) Allen wrenches: 9/64, 3/16, 1/4, 5/16, A small crescent wrench. The opposite ends of these two cables plug into the male and female connectors on the bottom of the control box designated battery positive and negative. Lower the Linear Bearing Link Drive Mechanism (LBLD) so that the stainless rod is inserted through three openings. (If the system takes a direct lightning strike nothing will save it.). How freely it moves is an indication of what the motor is working against. The motor load must not be exceeded, and all instructions must be adhered to.

This pinches the yoke so it is fastened to the stainless rod. endobj Make your hole 3 feet deep, with post hole digger or by hand. Finally, tighten the pinch bolt (on right) and then the three mounting bolts. Lift the pump rod so that the rod extension joint clears the top of the lower guide bearing one inch and tighten the two 5/16 bolts on the yoke. %%EOF Both of these issues can be dealt with by using a mini-pressure tank(or some other form of hydraulic shock absorber)very close to the motor, and then pumping out to the main pressure tank. Just note that the Freshdesk Support Desk service is pretty big on some cookies (we love the choco-chip ones), and some portions of Freshdesk Support Desk may not work properly if you disable cookies. This puts the connecting piece between the lever arm and the yoke also parallel to the pump rod and the yoke at 90 degrees to the pump rod. You may have chosen a different pole or roof mounting system. (It can be more frequent for industrial applications, or any application pumping water with a significantly non-neutral pH, or high particulate levels.) Lift up the 3/4 diameter SS pump rod 2 inchesto make sure that the piston is not sitting on the ball at the bottom of the pump cylinder. At this point you are ready to mount your solar array. In that case, you will reverse the earlier procedure to remove the motor unit. After loosening the pinch bolt and the 3 mounting bolts on the split flange, pull the pump head up out of the well, enough to expose the bell end of the top PVC drop pipe and a couple of inches below that. the short steel tube connecting the pump head to the top drop pipe). Then using a 5/16 Allen wrench, tighten the two stainless steel socket head cap screws on the yoke. Now you can slide the control box into its final position. If it is not clear from reading Section 2 how to reverse the procedure, please contact us for assistance. You have two remaining two 20 cables, starting at the Solar panel J-box and extending out of it. non-pressurized) storage tank. Did you find it helpful? PUMPING INTO PRESSURE: Pumping into pressure is possible, as long as static level plus any vertical rise plus pumping into pressure is within our maximum total head (225 for the 100CA pump cylinder or 175 for the 125CA. So, please assemble with Finesse, NOT Force. Then, if you want to charge a pressure tank, a small transfer pump can move the water from the ambient tank to the pressure tank. 0 Everything else in the system is in an, above ground, configuration, i.e. Use the 3/16 Allen key to loosen the pinch bolt and the 3 mounting bolts on the split flange enough to pull the pump head (including riser tube) up out of the well. Photo is one example, only. Note that 50psi relates to approximately110 feet of head.) This procedure will be reversed. %PDF-1.5 % Starting with a fully-functional lever-arm pump, what follows are the step-by-step installation instructions to remove the handle assembly and install the motor. DO NOT LET GO OF THE PUMP ROD! Then proceed to Section 3: Installation. As long as the gear motor system is pumping correctly and not causing the motor to overload, no maintenance is required. There are two issues that would need to be dealt with with increasing distance between the motor and the pressure tank voltage drop between the motor and the pressure switch and the resonant back-pressure wave that can arise. NOTE: A low-voltage disconnect feature to protect the motor is built in the the Morningstar controller. Position the Linear Bearing Link Drive Mechanism. Lead acid will be the least expensive. Then lower the riser tube so that at least 6 inches of riser tube are below the split flange on the cap. You should confirm that your pump is delivering at least one gallon of water with approximately 25 strokes with the lever handle system. + c,"4cPI@50_AtJL0@2GYhB)qcPFkAsM[::[Wt^ gUewp%m|4_i(hg]o8r\$$a@ ,+,$A&Of60M|suJ?)gaYU^\e$1yF(T3zWcZYmUuWAr. The transfer pump is powered from the Simple Pump unit. In the previous section, you prepared (if applicable) an already installed hand pump for installation of the solar motor unit. Lift the stainless rod up and down, by hand. :DO{aN~cZV.hY Z dz6)&T(J\6 /zS zp[h%hTyd]vP#.q READ THIS SECTION CAREFULLY BEFORE PROCEEDING. If the pump rod drops into the pump head the only way to retrieve it will be to remove the pump head and riser tube. The switch turns the transfer pump on and off, according to a target pressure. not a chassis ground. The pumps seals must be replaced periodically typically every 3 to 7 years. Your final step will be to tighten the pinch bolt and then the three mounting bolts. Now connect these two cables at the two remaining male, female connectors on the bottom of the control box marked Panel positive and negative. Align the holes for the four mounting bolts with the four holes on the flat rear of the pump head. (1) PV-AZS4 is a male to double female. This leaves the two negative cables coming off of the panels which will plug into the other Y connector and then on to the control box on a single cable to be plugged into the PV negative connector. Select from the four 20 cables that came with your Solar Package the two cables with ring terminals on one end and MC4 (Solar) connectors on the other end. ",#(7),01444'9=82. endstream endobj startxref hb```a``:A2@1Ad bvJ+pnyCEGGxGG&:xiq A0C,-lxoH9^lu-00;1d7 @\ f:&H31 e( i2 DO NOT ATTACH THE SAFETY COVER AT THIS TIME. With a level, check the pole is vertical. As long as the Motorized System with the LBLD is pumping correctly and not causing the motor to overload, no maintenance is required for the LBLD motor component. Center the stainless steel mounting bracket (.120 thick x 1.000 x 5.875 with two .530 holes and two .400 holes) in the 28.50 width of the battery box two inches down from the top edge of the box. Stabilize and affix the battery box to the pole using the U-Bolt as shown in the photo below. JFIF C For example, if cut off by snow for a week and the motor fuse blows. http://www.loomistank.com/bushman-tanks.shtml, Output Torque (24VDC): 195 in/lbs. The batteries need to be kept clean and dry at all times, out of the rain, snow, ice, and direct sunlight, to increase longevity. If you have a 4 galvanized mounting pole (double module)mark the two .530 holes and drill with a 1/2 bit. (Sakrete is convenient for this job.). endobj

2 0 obj There is 1/4 of space between the bearing housing and the top of the rod gland when the holes are aligned. You want to get the positive terminal of one battery as close as possible to the negative terminal of the second battery. SPECIAL NOTE: FOR TWO PANELS ONLYTwo MC-4 Y junction connectors are provided:(1) PV-AZB4 is a female to double male. With the batteries fully charged, you can now turn on the system by putting the rocker switch on the outside of the control box in the on position. Once the solar panel was connected the batteries began to charge; by following the instructions in your Operators Manual you can now set the battery type and monitor the charge cycle by viewing the digital readout on the meter and the charge status LEDs. Refer to the charge controller operations manual for additional trouble-shooting tips. Also keep in mind that the solar panel will be facing south and we do not want it to be shaded by any other structures, plants, trees, or even the pump itself. Before operating the pump for the first time we want to make sure the battery bank is fully charged to 100% of its capacity. 24VDC can be obtained from the terminal block by placing the positive lead to the device on position #1 and the negative lead from the device on position #3 or #4 (with #1 being the furthest terminal position to the left and #4 being the furthest terminal position to the right as you face the terminal block with the door open). There are no connections to be made inside the control box, they have all been made for you at Simple Pump. When you see where the bottom of the riser tube is, lower again so that 6 inches are below the split flange. OB Optionally, if you have the cover off, you can apply a bit of lubricating oil on the two points where ball bearings in the drive move during operation. Screw the four mounting bolts (1/4-203/4 SS SHCS) through the holes just aligned, fastening the mounting plate to the pump head. Next, have a helper hold the riser tube. <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 595.32 841.92] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Before you lower the control box onto the pump rod and pump head; first, rotate by hand the lever arm which is attached directly to the motor shaft so it is pointing directly at the ground and parallel to the pump rod. <> No. PROCEED TO THE NEXT SECTION. Add at least one full bag of concrete to the hole. ff/weM=L~c+go?dojl*N/,,MMf*FV.kjbcd=pKgES_OKx{'C,)BV_oDULM^R.$,,$oX11;.iq}@4~[ K/}BpvyQ-2x@ /Dp000ppHXHHXxDx$oH 9iXYX~1#! Lower the control box over the pump rod passing the pump rod thru the lower guide bearing first, the yoke and then the upper guide bearing aligning the pump head with the four mounting holes on the adaptor plate and secure. Now, from either the 13 or 36 section just above Screw the handle back onto the pump rod and the handle bracket to the pump head with the four stainless steel screws. If you are using a transfer motor to take water from an ambient tank to a pressure tank, you can power that motor from the Simple Pump system. What you do after that will vary, depending on your needs. When moving parts are at work, precision parts move more easily and this means less wear, and a longer service life for the equipment. Your units instructions take precedence. BE CAREFUL! The battery enclosure should be high enough off the ground to avoid rain runoff and snow accumulation. Brace with gravel/rocks as necessary to hold the pole. It is critical that, in high wind conditions, the PV cannot spin around or move and break the electrical connections to the control box. Also, there is no need to lubricate any component or surface on the motor itself. Then depending on the option you have, you will: Remove the 13 rod extension to leave the 24 ready for hand operation. Or replace the 36 rod with the 24 rod. Yes Using the 3/16 Allen wrench, remove each of the four fasteners holding the lever arm mechanism to the pump head. The solar-powered Simple Pump is an integrated, standardized system that will provide water at the surface. (These are general example instructions only. We use cookies to try and give you a better experience in Freshdesk Support Desk. A few general tips that may be useful are: We STRONGLY RECOMMEND that a mounting pole extend a full 3 below ground level. Just like the Simple Pump itself, your gear motor assembly and control box have been built giving great care to precision. We will come back to this at start up.

This system places the battery box in the shade of the solar panel, as shown to the right. @ 45.9RPM @ 16.63 amps, Typical temperature of casing, operating in 72 degrees F ambient. Secure it firmly on the stainless nipple. 4 0 obj Lift the rod up exposing the joint. of lifting effort for each 100 feet of staticwater level depth. A possible reason for difficult movement is pump binding.one of the u-cup seals may not be seated in the machined groove. Thank you for purchasing the integrated Simple Pump Solar-Ready Motor.

At this point your batteries are charging and the system installation completed. Information about the periodic replacement of seals can be found in the INSTALLATION AND MAINTENANCE manual for the hand-operated system. Transfer pumps include an integrated pressure switch. Adapt as needed.). Click here to view additional details on the Simple Pump Solar Well Pump Kits. If the effortis any more than this,remove the pump head and try again to determine if theproblem is in the head. When you lower the LBLD onto the stainless rod, be sure that the four mounting holes below the lower linear bearing are aligned with the four mounting holes on the pump head, that held the lever arm mechanism in place. continuous, Output Torque Maximum: 400 in/lbs. Note that all of these are those that must be replaced on any Simple Pump system, no matter what configuration driven by hand or motor. 670 0 obj <>/Filter/FlateDecode/ID[]/Index[645 61]/Info 644 0 R/Length 114/Prev 928922/Root 646 0 R/Size 706/Type/XRef/W[1 2 1]>>stream %PDF-1.5 The motor is a 24-volt DC unit that delivers the most amount of torque available in this size motor. 3 0 obj $oE ]mML~c 1Km{[[SGPVp0 w25t3t1%aabbbcdfgdccb/*$ It is equally important for the pump head seals that only the smooth continuous rod pass by the seals on each stroke. The panel bracket has been secured to the pole. endobj The handle screws on to the pump rod in the OPPOSITE direction to regular screws and bolts you turn counter-clockwise to tighten. The modules are grounded in the J-box by means of a green bonding wire that attaches to the aluminum frame, which is then bolted to the aluminum bracket, that is bolted to the steel pipe, which is sunk in the ground.

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